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Home » Our Products » Injecttion Moulding Machines » Toggle Type Machines

Toggle Type Machines

 
SPECIFICATIONS OF IST-100 :
CLAMP UNIT :-    
LOCKING FORCE 1000 kN
MOULD OPENING STROKE 320 mm
MIN.MOULD HEIGHT 200 mm
MAX. MOULD HEIGHT 390 mm
MAX.OPEN DAYLIGHT 710 mm
DISTANCE BET.TIE BARS 410 x 410 mm
MOULD PLATEN SIZE 610 x 610 mm
EJECTOR STROKE 80 mm
NOZZLE PROTRUSION 30 mm
INJECTION UNIT :-    
SCREW DIAMETER 35 mm
INJECTION PRESSURE 2570 bar
SWEPT VOLUME 120 cu.cm
SCREW STROKE 125 mm
MAX.INJECTED WEIGHT(PS) 107 grm
MAX.INJECTED WEIGHT(PE) 86 grm
INJECTION RATE* 45 g/sec
PLASTICISING RATE* 22 kg/hr
SCREW LENGTH 20 L/D
SCREW REVOULTION 0-275 1/mm
HEATING CAPACITY 7.42 KW
NO.OF HEATING ZONES 4  
ELECTRICAL :-    
PUMP DRIVE MOTOR 11.0 KW
HEATING 5.6 KW
TOTAL CONNECTED LOAD 16.6 KW
GENERAL DATA :-    
MACHINE DIMENSIONS 4.6 x 0.92 x 1.85 m(lxwxh)
OIL TANK CAPACITY 290 LTR
NET WEIGHT(WITHOUT OIL) 3300 KG. (approx)
 
STANDARD ACCESSORIES & FEATURES OF FLU-TECH TOGGLE TYPE MACHINES SERIES IST :
  1. Yuken or Bosch Rexroth make PQ Block.
  2. Yuken make vane pump.
  3. Toggles and End platens made from  SG Iron. Moving and Stationary platen made from quality mild steel duly ultra tested.
  4. Hardened Pin from alloy steel. Imported Toggle Bushes made afrom bronze material with graphite impregtenation fitted with dry ice technology.
  5. Centralized Lubrication system with motorized pump.
  6. Swivellable Injection Unit for easy cleaning of screw and barrel.
  7. PLC based control panel. Heater controlled thru SSR’ s for power saving and trouble free working.
  8. Linear transducer for position control of mould and screw
  9. Proximity sensors for ejector, nozzle and screw speed..
  10. Hydraulic  ejector.
  11. Water cooling distributor for mould and barrel.
  12. Return line micron filter with magnetic barS.
  13. Shell and Tube type heat exchanger for hydraulic oil cooling.
  14. Energy saving cerawool coated ceramic heaters.
  15. Stress Relieved base frame for long life of machine.
  16. Mould safety
  17. Hydraulic safety with front safety
OPTIONAL ACCESSORIES :
  1. Needle type shut off nozzle for nylon
  2. Long Nozzle.
  3. Air ejector system
  4. Hydraulic Core Puller
  5. Mould Temperature Controller
  6. Hydraulic oil level and temperature alarm
  7. Anti Vibration Pads
  8. Extra High torque motor
  9. Water Cooling Battery with temperature and flow indication.
  10. Bimetallic barrel
  11. Servo driven pump
  12. Hopper dryer / Loader / Chiller
  13. Pick and Place Robot
 
ADVANTAGES OF FLU-TECH M/C OVER OTHER LOCAL MAKES :
SR.NO.. FEATURE ADVANTAGE
01 Japanese Design
  • Robust, long life, compact.
  • No jerks, vibrations
  • Better melt mixing.
  • Accurate weight control
  • Better finish of product.
02 Manual centralized lubrication in IST series, automatic lubrication in Gama series
  • Free from human error.
  • Long life of machine parts
03 Special graphite lined bronze bushes. Long life.
04 Oil temperature indicator Long life of hydraulic components and oil.
05 Stress relieved base frame Long trouble free machine life
06 Vertical Toggle
  • Better than horizontal considering life.
  •  Ease in mould mounting.
07 Long guide of moving platen on tie rod Absorb off center mouldings
08 Moving Platen guided on base frame Heavy moulds can run without fear of damage to tie bar.
09 Swivellable injection unit Easy cleaning of screw barrel without dismantling mould.
10 Cerawool coated heaters Avoid heat loss and hence low power consumption.
11 SSR for heater on-off in place of contactors
  • Long heater life
  • No maintenance of contactors
  • Accurate temp. control
12 Hydraulic door safety Better human safety
13 Mould safety
  • Better human safety
  • Long mould life.
14 Hopper level glass Better control over production
15 Higher technology All machine parts manufactured from proper raw material, undergo proper heat treatment and machining giving long service life of machine, better products in terms of size and weight variation resulting in better profitability and fast return of investment.
16 Return line hydraulic micron filter Filter hydraulic oil up to 10 microns before entering back to oil tank after circulation in machine. Hence long life of hydraulic components
17 Water distributor for cooling lines Easy mould connection.
18 Feed zone cooling
  • Avoid melting of material near feed zone and hence better out put.
  • Easy to clean design.
19 Bosch Rexroth valves
  • Better efficiency, long life,  power saving
20 Telemecanique / Siemens contactors
  • Long life
21 Complete instruction manual with all details
  • Easy understanding  and maintenance
 
VIDEO FILE :


 
Please Note :
Design and specifications may change without prior notice as product development is a continuous process at FLU-TECH.
 
 
     
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