Compression Moulding Hydraulic Press
Advantages of Dip Moulding
Incepted in year 1985 with a strong practical experience of the founder after technical education Flu-tech is grown up to a leading manufacturer of Hydraulic Compression Moulding Presses for variety of applications.
Flu-tech has earned reputed name in the field of hydraulic presses for its innovative designs, superior quality in design, raw materials and performance. The vast experience of the founder with Foreign collaboration company has resulted in at par technoilogy and quality with any MNC.
The available range in terms of tonnage is from 10 Tonnes to 1000 Tonnes and available in single, double or triple stations. The presses are custom built to suit the client requirement and generally available to process:
- Rubber
- Bakellite
- UHMWPE
Various control options like manual, PLC or Relay control, Proportional and Servo Hydraulics are available.
Optional devices
- Variable displacement pumps
- Hydraulic ejector
- Photo cell beam safety
- Servo driven pump
- Data logging and connectivity to printer
- Transfer moulding
- Crocodile press
- Multi day light operation
- Collapsible column design for endless products
- C-Frame design with multi daylights
* Custom Built Machine can be offered by us.
Key Features of Hydraulic Compression Moulding Presses
- PID temp. controllers for each station with two zones per station with thermocouple sensors.
- World class hydraulic and electric components.
- World class hydraulic seals for cylinders.
- Proportional pressure control valves for tonnage setting.
- After achieving clamping, tonnage maintained by holding valves.
- Automatic loading and un loading of pump and motor to maintain clamping tonnage.
- Curing timer alarms operator regarding auto opening of the mould
- Controlled parallity between two platens for flash free moulding.
- Facility to control cooling rate in cold press. cooling rate displayed on PLC screen.
- Recipes storage for 10 moulds for ease in mould change and start up
Triple station with hot and cold stations for UHMWPE pickers & other Parts
- Triple station compression mouding hydraulic press for UHMWPE powder.
- Hot and cold presses on single plateform.
- Economic due to common hydraulic pump motor and electric panel.
- Better utilisation of labour.
- Range 15 t to 300 t
- Custom built option
- Down stroking.
- Hydraulic core pullers for making provison of hollow and inserts.
- PLC controlled automatic cycle of each station.
- Manual transfer of semi cured articles from hot to cold station.
- Insulated mould platens to prevent undue heat transfers
- One piece design for easy installation and lesser floor space requirement.
- Single speed operation as standard. optional fast and slow speeds.
- Automatic de-gassing for better product quality
Single station, with / without hyd. Ejector
- Compression mouding hydraulic press for thermoset plastics,rubber
- Range 30t to 800t
- Custom built option
- Down stroking or upstroking option
- PLC control standard supply, optional contactor control.
- Servo driven hydraulic option available for energy saving and long life of pump & oil
- Silent operation
- Hydraulic or mechanical ejector
- Insulated mould platens to prevent undue heat transfers
- One piece design for easy installation and lesser floor space requirement.
- Fast approach & return and slow pressing speed for less cycle time.
- Automatic programmable de-gassing for better product quality
- PID temp. controllers
- World class hydraulic and electronic components.
- World class hydraulic seals for cylinders.
- Automatic unloading and loading of pump and electric motor to maintaining clamping tonnage with selectable narrow range, saves energy and extends components life.
- Controlled parallity between two platens for flash free Moulding
Double station compression moulding
- Double station compression mouding hydraulic press for thermoset plastics & rubber.
- Economic due to common hydraulic pump motor and electric panel.
- Better utilization of labour.
- Range 10t to 300t
- Custom built option
- Down stroking or up stroking option
- Manual hand valve operation standard, optional auto control.
- Hydraulic or mechanical ejector as option
- Insulated mould platens to prevent undue heat transfers
- One piece design for easy installation and lesser floor space requirement.
- Single speed operation as standard. optional fast and slow speeds.
- Manual de-gassing for better product quality
- PID temp. controllers for each station with two zones per station with Thermocouple sensors.
- World class hydraulic and electric components
- World class hydraulic seals for cylinders.
- Pump and electric motor stops upon releasing down push button after achieving clamping tonnage. Tonnage maintained by holding valves.
- When pressure drops due to process, operator can restore the pressure just by pressing push button.
- Curing timer alarms operator to open the mould manually by valve thus repeatability in curing time and hence quality of product.
- Controlled parallity between two platens for flash free moulding.
- Manual press comparable to quality parameters like automatic press.
